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Pallet Stackers

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Typically, pallet stackers feature two power-operated prongs (forks). These forks may be raised or lowered for loading and unloading by sliding underneath the pallet and lifting it. The forks on pallet stackers slide underneath the pallet to raise it, and powered models feature an engine that houses any electrical or gas-powered equipment needed to operate the machine. Read More…

Pallet Stackers Pallet stackers, sometimes known as forklifts, are a pallet jack used to lift, move and stack palletized goods that are too heavy to be lifted manually. These pallet stackers are used to load and unload goods on pallets from trucks and from one place to another.
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Leading Manufacturers

Grand Rapids, MI  |  616-942-6504

Moller North America is committed to customer satisfaction. Our line of products ranges from bagging, conveying, palletizing, to stretch-hooding, stretchwrapping and shrinkwrapping a variety of products. Contact us today to for all of your packing, palletizing, and protection needs.

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Mollers North America Inc $$$

Holland, MI  |  830-800-7630

At JR Automation, our palletizing solutions will increase efficiency and reliability throughout your e-commerce and manufacturing processes. Our palletizers can work simultaneously with consistency and flexibility, and help our customers achieve excellent results. JR Automation is continuously growing and innovating to meet the demands of customers across various industries.

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JR Automation $$$

Orion, MI  |  248-409-2000

AMT specializes in robotic integrated end of line packaging systems and machines. We excel at the design and manufacture of turnkey case packing and palletizing systems. Our engineering team is ready to work with your automation team or AS your automation team. We recognize and appreciate the trust you put in us as your integrator and proudly stake our reputation on every system we build.

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Applied Manufacturing Technologies $$$

Indianapolis, IN  |  317-787-9421

It is our goal at American-Newlong to create innovated bag packing and palletizing solutions. Our systems are ideal for industries including seed, feed, salt, minerals, aggregate products, pet food, chemicals and more.

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American-Newlong, Inc. $$$

Dakota City, IA  |  515-332-4045

Chantland-MHS material handling equipment improves customers’ efficiency, productivity & competitive position worldwide. Put experience since 1943 to work for you; choose from a line of bag fillers, conveyors, palletizers & complete systems.

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Chantland MHS $$$

Portland, OR  |  503-353-7388

TopTier is the leader in innovation and value -- providing palletizing solutions with speed, flexibility, and dependability for 24/7 operations. Founded in 2003, TopTier installs floor and upper level infeed single automatic palletizers or systems integrated with existing conveyor and other material handling equipment. Both row-forming and robotic technologies from TopTier make palletizing reliable, easy, safe, and energy efficient. Contact us today for more information!

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TopTier Palletizers $$$

Alexandria, MN  |  800-535-2730

The Brenton full line of palletizing solutions uses rugged designs which help maximize the reliability and value of your machinery. By offering both conventional and robotic palletizing products, the Brenton line of palletizers meet virtually every automated palletizing challenge and bring customers an expanded selection of capabilities, flexibility, throughput, and investment.

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Brenton, LLC $$$

Erie, PA  |  814-835-6000

Our powerful magnetic palletizer and depalletizer can lift and position layers of steel cans at one time from a multi-layer stack, and can do it quickly without tumbling, jamming or can damage. Our palletizer/depalletizer magnets can be built in various sizes to fit the can stack configurations of your workplace. Choose Eriez for solutions to your palletizing needs.

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Eriez $$$
placeholder image Mollers North America Inc JR Automation Applied Manufacturing Technologies American-Newlong, Inc. Chantland MHS TopTier Palletizers Brenton, LLC Eriez

The pallet stackers may be divided into two groups: powered and manual. The most prevalent vehicles are counterbalanced forklifts, with prongs sticking out from the front and no foundation legs or outriggers supporting the cargo. These pallet stackers can raise the pallets relatively high off the ground and stack hefty pallets. These can often lift up to five tonnes. The load limit for the forklift's prongs is built-in and reduced with fork elevation and undercutting the load. Powered pallet stackers are less physically taxing on employees than manual pallet stackers since the prongs of the stacker are automatically lowered or raised.

pallet stackers

Types of Pallet Stackers -

  1. Manual Pallet Stackers: Pallet stackers operated manually are the most prevalent. These stackers use a hydraulic mechanism to move and raise pallets instead of an electrical control system.
    manual pallet stackers
  2. Semi-Electric Stackers: A semi-electric stacker is a different type of warehouse stacker. This kind combines manual and electric operations to create a hybrid. This device works well for stacking and moving pallets over short distances.
    semi-electric stackers
  3. Electric Pallet Stackers: An electric pallet stacker, usually a powered stacker, is the third and final form of a pallet stacker. Batteries and an electric motor are both used to power this model. Electric pallet stackers are the simplest to use since all their controls are electronic. The stacker moves swiftly and effectively across your warehouse thanks to its electric motor.
    electric pallet stackers

Construction of Pallet Stackers -

  • The maximum weight to be raised, the preferred fork width, and the lift height should all be noted in advance. The maximum number of pallets that may be stacked at once depends on the lift height.
  • Both 4-wheel and 3-wheel configurations of counterbalance forklifts are available.
  • Most pallet stackers are constructed from durable materials to resist breakdowns caused by frequent daily use and excessive weights.
  • The pallet stacker's instability is a crucial feature. With each load movement, the pallet stacker must be viewed as a constantly shifting center of gravity unit.
  • Warehouses and distribution facilities cannot function without pallet stackers. These devices must be built so that they can travel securely and effectively.

Working of Pallet Stackers -

  • Typically, levers, and machine handles are used to operate them.
  • Most motorized forklifts include a steering wheel, making it possible to maneuver them virtually like a car.
  • A control to raise and lower the forks is available, but the operator may tilt the mast to counteract a load's propensity to angle the blades downward which runs the danger of items falling off the forks.
  • Additionally, tilt may offer a limited capacity for movement over uneven terrain.
  • Hand-operated manual pallet stackers use hydraulics to make it easier to move oversized pallets.
  • Typically, the jack is pushed or pulled into place to operate these pallet stackers.
  • The stacker forks are typically raised by pressing a foot pedal and lowered by pulling a lever.
    working of pallet stackers

Benefits of Pallet Stackers -

  1. Some pallet stackers may be equipped with an adjustable fork, allowing the fork to fit beneath pallets of various sizes or forms. This has the benefit of eliminating the requirement to buy several pallet stackers.
  2. Pallet stackers are easy to use and have a low entry barrier.
  3. Stackers are efficient and versatile since they are made to be quick and may be used in various professional contexts.
  4. Pallet stackers, which fall between a flapjack and a giant forklift, are one of the most affordable warehouse goods.
  5. Pallet trucks come in handy in warehouses when there isn't enough room for forklifts or other material-handling machinery.
  6. Stacker trucks are better suited for confined spaces than forklift trucks because of their increased maneuverability. They are perfect for carrying heavy items in cramped warehouses.

Applications of Pallet Stackers -

  • Pallet stackers are frequently employed in facilities that handle mid-sized or high-volume commodities.
  • Pallet stackers are incredibly helpful in warehouses that handle mid-sized or high-volume commodities. Thanks to its modest physical footprint, a stacker can easily and intuitively move into various configurations.
  • They are accommodating for operations that call for more extended loading and maneuvering times with larger, heavier forklifts or manually operated non-motorized pallet carts.
  • Pallet stackers are used in various sectors, such as manufacturing facilities, retail outlets, factory floors, and storage facilities.

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